G5 Assembly Production Line - High-cost-performance Compact Whole-line Solution

G5 is a high-cost-performance compact whole-line solution specially built for G5 series micro switches. It covers all processes of parts feeding, precision assembly, on-line testing and finished product sorting, adapts to small and medium batch mass production scenarios, realizes full-process automated production with low investment, stably improves assembly quality and reduces labor costs.

Core Advantages

• ‌High Efficiency & Labor Saving‌: Fully automatic operation for all processes, only 1 operator is required for on-duty material replenishment per line, with a production tact over 30 pcs/min, significantly reducing labor input.
• ‌Stable Quality‌: High-precision assembly mechanism paired with vision and electrical testing, the qualified product rate reaches ≥99%, eliminating quality fluctuations caused by manual assembly.
• ‌Flexible Compatibility‌: Modular station design, adapting to multiple G5 series micro switches by replacing fixtures, supporting multi-model switching production.
• ‌Easy Operation & Maintenance‌: PLC + touch HMI with intuitive operation; automatic fault alarm and positioning, making daily maintenance convenient and efficient.

Equipment Composition

Adopts linear station layout, standardly equipped with 3 core units: automatic feeding, precision assembly, appearance/electrical testing. Extended stations such as dispensing, pin bending and laser marking can be added as required.

Customization Services

We provide non-standard automation equipment. Based on customers' product specifications, production capacity demands and site conditions, we offer full-process customization services from scheme design to installation and commissioning, to tailor the suitable automated assembly solution.